Economy Power (EP) II Wire-to-board Connector With Increased Electrical Ratings
DARMSTADT, Germany – August 23, 2011 – TE Connectivity introduces a new generation of single-row Economy Power (EP) connectors. The new EP II connectors include newly-designed plug housings, a new crimp contact (terminal) design and dedicated post headers. Compared to the existing EP generation, the EP II connectors have considerably increased ratings. Rated for up to 600 VAC and up to 10 Amps of current, the interconnection system can be used for standard white goods and home appliances as well as other applications. The new plug housings are compatible with the current EP post headers and can be used as drop-in replacements without changes to the printed circuit board (PCB). New design features of the housing and terminal offer many additional benefits that help to achieve consistent and durable interconnection while allowing for simpler and more ergonomic handling.
EP II single-row plug housings with a .156" centerline (3.96 mm pitch) are available with 2 to 12 positions to terminate AWG 16 to 22 discrete wires . They include a snap-in receptacle terminal and new 12-position breakaway-style contact retainers that provide Terminal Position Assurance (TPA). The inserted TPA retainers also prevent the contacts from backing out in applications with random vibration.
Handling Benefits of the New Housing Design One key development focus of the new connector was to maximize ergonomics in combination with features that provide several levels of quality feedback to the worker during assembly and mating. These features include polarization tabs to prevent accidental mis-mating and an active locking latch on the housing to establish a robust dovetail lock between the header and housing when fully mated. The locking mechanism produces a tangible and audible feedback to the worker and improvesthe vibration resistance of the interconnection. In a household appliance such as a washer or dryer, the connector halves will not vibrate apart despite typical intermittent vibration. Additional anti-snag features prevent discrete wires from becoming entangled in the latch mechanism.
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The new EP II connectors include newly-designed plug housings, a new crimp contact (terminal) design and dedicated post headers. Compared to the existing EP generation, the EP II connectors have considerably increased electrical ratings.
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